Sachet Filling Machine

• High-Speed & Accurate Filling: Using a screw metering system, it can package 30 to 60 bags per minute with a precise dosage range of 1 to 100g.
• Flexible Bag Sizes: Suitable for a range of packaging requirements, this bag size supports 30-150 mm (L) and 25-150 mm (W).
• Versatile Sealing & Cutting: Provides flat or serrated cutting choices in addition to three-side and four-side sealing.
• Multi-Material Compatibility: Suitable for a variety of packaging films, such as non-woven fabric, foil laminates, and plastic composites.
• Optional Printing: Ribbon and thermal printing for batch coding are supported.
• Industrial-Grade Construction: Constructed from sturdy materials and compatible with two voltages (220V and 380V) for various manufacturing settings.
• Compact Footprint: Its L800 × W700 × H1760mm dimension makes it perfect for industrial settings despite its capabilities.

In the era of industrial automation, machines are gradually replacing manual labor—especially in packaging. A high-quality packaging machine can significantly boost production efficiency and reduce labor costs for enterprises. Currently, automatic sachet packaging machines are becoming a critical choice in the global packaging industry, with market trends and adoption driven by the following factors:

1. China's Packaging Machinery Dominates Global Exports

• Global Market Share: Chinese-made packaging machinery accounts for 35% of the global market, with sachet packaging machine exports growing at 15% YoY, primarily to emerging markets like Southeast Asia, Africa, and the Middle East.
• Technological Advancements: High-end machines (e.g., servo-controlled, vision-inspected models), once reliant on imports, are now domestically developed in China at 60% of the cost of European/American alternatives.

2. Rapid Adoption in Factories

• Labor Replacement Effect: 3-5x higher efficiency (manual: 30 bags/min vs. automatic: 100-200 bags/min). Over 50% labor cost reduction (e.g., monthly production of 1M bags: costs drop from $1,700 to $700).
• Industry Penetration: Food: 80% of mid-to-large enterprises use automatic sachet machines (seasonings, snacks, instant beverages). Pharma: GMP compliance pushes automation to 65% (TCM granules, pill dosing). Chemicals: 20% annual growth in automated small-packaging (powders, detergents).

3. Market Demand Drives Innovation

• Flexible Production: Factories prefer multi-purpose machines(e.g., switching between powder/liquid filling).
• Smart Features: 30% of new buyers require MES integration (production traceability). Vision inspection is now standard (defect rejection rate >99.5%).

4. Future Trends: Higher Speed, Lower Costs

• High-speed models (200+ bags/min) demand up 40%(e-commerce/OEM-driven).
• Eco-friendly packaging: Orders for biodegradable-material machines rise 50% annually.

Conclusion: Automatic sachet packaging machines are now essential for cost-efficient production, with China's competitive pricing accelerating global adoption.

① By Powder/Granule

1. Product Characteristics Analysis

Powder/granule products (e.g., milk powder, coffee powder, seasonings, pharmaceutical granules) present the following packaging challenges:

• Prone to dusting and dispersion
• Susceptible to moisture absorption and clumping
• High dosing accuracy requirements (±1% or better)
• Fast packaging speeds needed (50-200 bags/minute)

2. Recommended Packaging Machines

Model	MV-240
Production Capacity	35-60 bags/min (depending on actual material)
Measuring Range	1-20g (customizable for higher capacity upon request)
Bag Size	Length: 40-160mm; Width: 20-110mm
Sealing Type	Custom-shaped sealing
Cutting Device	Custom-shaped cutting blade
Coding	Optional color ribbon coding or thermal coding
Total Power	1500W
Net Weight	300kg
Power Supply	220V/50-60Hz or 380V/50-60Hz
Compatible Materials	Aluminum foil laminate, plastic composite film, heat-sealable non-woven fabric, tea filter paper, etc.
Machine Dimensions	L800 × W700 × H1800mm

3. Key Configuration Options

• Dust Control System: Standard dust extraction (workspace dust concentration <3mg/m³)
• Anti-caking Design: Hopper vibration device, Nitrogen flushing option (for extended shelf life)
• Dosing System: Servo motor drive (±0.2g repeat accuracy), Photoelectric auto-compensation

4. Packaging Material Recommendations

Material Type	Thickness	Suitable Products	Features
PET/AL/PE	80-120μm	High barrier needs (milk powder, coffee)	Moisture/oxygen proof
KPET/PE	60-90μm	General powders (seasonings)	Cost-effective
Kraft/PE	100-150μm	Eco-friendly requirements (TCM granules)	Biodegradable

5. Success Cases

• Infant Formula Brand: Servo auger filler + nitrogen flushing. Accuracy: ±0.3g/bag (30g portions). Speed: 100 bags/minute. 90% reduction in clumping complaints.
• Seasoning Manufacturer: Volumetric cup filler + stand-up pouches. Changeover time <15 minutes (5 different granules). Packaging yield >99.5%.

6. Purchasing Guidance

Mandatory Checks:

• Test actual dosing accuracy (30 consecutive bags)
• Observe dust control performance
• Verify maximum operational speed

Value-added Services:

• Free product testing (provide 1kg sample)
• Operator training (2-day onsite instruction)
• First-year free maintenance

We provide customized packaging solutions for powder/granule products. Please share the following for tailored recommendations:

• Material name & particle size
• Packaging specifications (g/bag)
• Daily production requirements
• Special requests (e.g., nitrogen flushing, QR codes)

② Liquid/Paste

1. Product Characteristics & Challenges

Liquid/paste products (e.g., sauces, honey, cosmetics, lubricants) require specialized packaging due to:

• Viscosity variations (1-50,000 cP)
• Leakage risks (especially for low-viscosity liquids)
• Precision filling (±0.5-1% accuracy)
• Hygiene requirements (food/pharma-grade standards)

2. Recommended Packaging Machines

Model	MV-Y240
Production Capacity	35-60 bags/min (depending on actual material)
Measuring Range	1-50g
Bag Size	Length: 30-150mm; Width: 25-150mm
Sealing Type	Back seal, three-side seal, or four-side seal (choose one)
Cutting Device	Flat cutter or serrated cutter
Coding	Optional color ribbon coding or thermal coding
Total Power	1500W
Net Weight	200kg
Power Supply	220V/50-60Hz or 380V/50-60Hz
Compatible Materials	Aluminum foil laminate, plastic composite film, heat-sealable non-woven fabric, tea filter paper, etc.
Machine Dimensions	L800 × W700 × H1550mm

3. Critical Configurations

• Nozzle Design: Anti-drip nozzles for sticky products (e.g., honey)
• Hygiene Standards: SS316 material for food/pharma, CIP (Clean-in-Place) systems
• Viscosity Adaptability: Adjustable piston speed for 1-50,000 cP

4. Packaging Material Guide

Material	Thickness	Best For	Sealing Method
PET/AL/PE	80-150μm	Sauces, oils	Heat seal (180-220°C)
PE/PE	60-100μm	Shampoo sachets	Ultrasonic seal
Transparent PET	100-200μm	Premium cosmetics	Cold seal (pressure-sensitive)

5. Industry-Specific Solutions

• Food Industry (Sauces, Oils): Challenge: Leakage during transport. Solution: Piston filler + double-seal edges
• Cosmetics (Serums, Creams): Challenge: Oxidation protection. Solution: Peristaltic pump + nitrogen flushing
• Pharmaceuticals (Syrups, Ointments): Challenge: Dosing accuracy. Solution: Servo-controlled piston + laser coding

6. How to Choose?

• Test Your Product: Send 500ml sample for free machine testing.
• Calculate ROI: Use our [Liquid Packaging Calculator].
• Compare Options: Download the 2024 Liquid Filling Machine Guide.

Reply with your:

• Liquid viscosity (cP)
• Desired bag size (ml)
• Daily output target
• Special needs (e.g., sterile, heated)

③ Particles/Small Solids

1. Product Characteristics & Challenges

Granular/small solid products (e.g., tea leaves, nuts, candy, instant seasoning) require specialized packaging due to:

• Irregular shapes/sizes (1-10mm particles)
• Fragility concerns (e.g., crispy snacks)
• High-speed filling needs (80-200 bags/min)
• Potential static issues (especially for dry products)

2. Recommended Packaging Machines

Model	MV-K240
Production Capacity	40-60 bags/min (depending on material and weight)
Measuring Range	1-100g (depending on material; measuring cup needs to be replaced accordingly)
Bag Size	Length: 30-150mm; Width: 25-150mm
Sealing Type	Three-side seal or four-side seal (choose one)
Cutting Device	Flat cutter or serrated cutter
Coding	Optional color ribbon coding or thermal coding
Total Power	1500W
Net Weight	200kg
Power Supply	220V/50-60Hz or 380V/50-60Hz
Compatible Materials	Aluminum foil laminate, plastic composite film, heat-sealable non-woven fabric, tea filter paper, etc.
Machine Dimensions	L800 × W700 × H1650mm

3. Essential Features

• Anti-static Systems: Ionized air blowers (critical for dry products)
• Gentle Handling: Low-drop-height filling, Vibration-controlled channels
• Quick Changeover: Tool-less cup/bucket replacement (<5 mins), Memory presets for 10+ products

4. Packaging Material Recommendations

Material	Thickness	Best For	Special Features
PET/AL/PE	80-120μm	Premium tea/coffee	Aroma barrier, UV protection
OPP/PE	60-90μm	Snacks, candy	High clarity, crisp opening
Paper/PE	100-150μm	Eco-friendly products	Biodegradable outer layer
KPET/PE	70-100μm	Seasoning packets	Puncture-resistant

5. Industry-Specific Solutions

• Tea & Coffee: Challenge: Preserving freshness. Solution: Volumetric filler + nitrogen flushing + aroma-barrier film
• Snack Foods: Challenge: Preventing breakage. Solution: Vibratory filler with cushioning channels + stand-up pouches
• Pharmaceuticals (Granules): Challenge: Precise single-dose packaging. Solution: Combination weigher + child-resistant zippers

Traditional Packaging Pain Points & MV-240 Solutions (Data-Driven in USD)

❶ Pain Point: Low Manual Efficiency

• Manual speed: 8-15 bags/min = ~3,840-7,200 bags/day (8 hrs)
• MV-240: 30-60 bags/min = 28,800-57,600 bags/day
• ✅ Efficiency increased by over 400%

❷ Pain Point: Inaccurate Manual Weighing

• Manual dosing error: ±3g, especially critical for 1-20g packs
• MV-240 screw metering: Accuracy within ±1-1.5g, improves pass rate to ≥98%
• ✅ Reduces material waste and rework significantly

❸ Pain Point: High Labor Costs (Converted to USD)

• Average monthly labor cost per operator: ¥5,000-¥6,000 ≈ $695-$835
• Manual operation requires 3-4 workers = ~$2,085-$3,340/month
• MV-240: Operated by 1 person = only $695-$835/month
• ✅ Labor cost savings: up to 70-80%

❹ Pain Point: Poor Sealing = Product Leakage

• Manual/semi-auto sealing leakage rate: 3-5%
• MV-240 sealing success rate: ≥99.5%
• Optional flat or serrated cutter improves seal integrity and aesthetics
• ✅ Minimized customer complaints and product returns

❺ Pain Point: Inflexible Format Changes

• Manual changeover time: 30-60 min
• MV-240 changeover: ≤15 min
• Bag size support: Length 30-150mm, Width 25-150mm
• Quick adaptation to order changes and packaging types

Summary Table (Data in USD)

Metric	Manual Packaging	MV-240 Machine
Speed	8-15 bags/min	30-60 bags/min
Daily Output	~7,200 bags	Up to 57,600 bags
Labor Required	3-4 workers	1 worker
Monthly Labor Cost	~$2,085-$3,340	~$695-$835
Weighing Accuracy	±3g	±1-1.5g
Seal Success Rate	~95-97%	≥99.5%
Changeover Time	30-60 min	≤15 min